Wood Countertop Questions!

chantheman8

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How thick should a wooden counter top made out of boards be? I have some awesome plywood, is it possible to use a thinner board (1/2" to 3/4") that is attached to 3/4" plywood?

Also, I have read on forums that the top must be attached in such a way as to allow the wood to move. So how should I attach it? I have heard of 'flexible adhesives' and using a pocket jig but I do not know when to use an option. I am debating using 3/4" reclaimed barnwood backed by plywood for my kitchen countertop covered with a coat of epoxy.

The reason for this decision (or thought...) is that I am a graduate student on a budget and I can get those materials for free/cheap. Also, from what I have seen reclaimed wood counter tops look amazing. Any insight, tips, tricks, warnings would be appreciated. I am good at following directions and I am planning on practicing with some white pine first.

Thanks for your input. I will check out any links, advice, ect that you give.
My tools include: planer, router and the basics.

Was planning on using a router to clean up the edges (straighten them) and a planer to get uniform height. Then use a jig and dowel them together with adhesives and pocket screws (make my own jig). Then somehow attach that to some plywood if that is not a stupid idea.

-Chandler
 

JP Senior

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I just got done making a wooden Counter top for my wifes Kitchen cabinets. The method i used was 1/2 plywood for the glue base. Then I used pine boards with a Tongue and groove joint between them. I used Subfloor construction Adhesive to glue the boards to the plywood, and water resistant wood glue on T/G Joints. A few finish nails in the right places, Stain and 4 coats of polycrylic with sanding between coats. It turned out Beautiful and i saved money.
hope this helped you.
JP Senior
www.jpseniorwoodworks.com
 

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